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Optimizing Tool Crib Efficiency Through Effective Cycle Counting in Plex ERP

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  Managing maintenance, repair, and operations (MRO) inventory is a crucial component of tool crib management. Unaccounted or inaccurate stock levels can lead to unexpected downtime, missed production deadlines, and costly emergency purchases. To prevent these risks, manufacturers increasingly rely on systematic cycle counting as part of their inventory control strategy — and Plex ERP provides a robust platform to streamline and automate this process. Why Cycle Counting Matters for MRO and Supply Items Cycle counting is an inventory auditing procedure that involves counting subsets of inventory throughout the year rather than performing a single annual physical count. This continuous approach ensures that the inventory reflected in Plex ERP aligns with what is actually available on the shop floor, in storerooms, and at other locations. Key benefits include: Accurate visibility into stock levels, reducing discrepancies between system and physical counts. Minimized disr...