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Showing posts with the label Quality Alerts

The Ticket That Saw the Outage Coming

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The morning the system went down, the plant did everything right. The named person called manual mode, the binder came off the shelf, the paper logs started flowing, and by the end of the day the system was whole again. The plan worked. But here is the part nobody talks about: the outage did not arrive unannounced. It had been knocking for three days. On Tuesday, one operator could not log in. On Wednesday, two more reported the same thing, and a supervisor said the screens were slow. On Thursday, a scanner timed out at receiving, a label printer failed at shipping, and somebody filed a ticket that just said "Plex is slow." Each ticket was small. Each one got a P3 and a workaround. Nobody connected them, because nobody was looking at the queue as a whole. Your ticket queue is not just a list of problems to fix. It is the only sensor you have that watches the system all day, every day, from every workstation in the plant. Triaged one ticket at a time, it tells you what...

Stopping Defects at the Source: The Business Case and Setup for Quality Alerts in Plex ERP

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In modern manufacturing, catching a quality issue on the shop floor a few hours too late can mean the difference between a profitable run and thousands of dollars in scrapped material. When operators are moving fast, they need immediate, visual, and contextual warnings about part vulnerabilities. That is where Plex ERP Quality Alerts come into play. Below, we’ll explore the business value of leveraging this feature and provide a step-by-step guide to resolving common setup issues—including how to get visual quality alerts directly onto your operator checksheets. The Business Case for Plex Quality Alerts Why should manufacturing leaders care about optimizing Quality Alerts in Plex? It comes down to shifting your quality strategy from reactive firefighting to proactive prevention . Drastic Scrap Reduction: By instantly notifying operators of recent rejections or live deviations, you stop a bad run before it consumes expensive raw materials. Minimized Escapes and RMAs: Quality alerts ...