Posts

Showing posts with the label Supplier Management

Your OEE Is Lying to You: Fix Your Downtime Reason Codes

Image
Back in June, we walked through Plex's three Production Monitoring views: the Control Panel for the operator at the machine, Production Statuses for the supervisor across the line, and the Visual Plant Floor for the manager who needs the whole building at a glance. Every one of those views has a quiet dependency nobody talks about. They are only as honest as the downtime data underneath them. And the downtime data is only as honest as the reason codes your operators enter. Here is the uncomfortable version: if your operators are stamping "Other," "Misc," or "Downtime" on two-thirds of your stoppages, or entering everything from memory at the end of the shift, then your OEE number is a work of fiction. A nicely formatted, color-coded work of fiction - but fiction all the same. Listen to this post: The gap hiding in your dashboards Production Monitoring is excellent at one thing: telling you when a workcenter stopped and for how long. The...
Read more

Building Confidence: The Impact of Regular Internal Audits, Supplier Audits, and Supplier Certification Tracking

Image
Regular assessments foster transparency between manufacturers and suppliers. When suppliers know they are being evaluated, they are more likely to be open and honest about their capabilities and challenges. Understanding the Importance of Internal Audits Internal audits play a pivotal role in the operational integrity of any organization. They offer an introspective look at processes, controls, and governance, helping to identify any misalignments with organizational goals and regulatory requirements. By conducting internal audits, companies can anticipate potential issues before they escalate into significant problems, ensuring that operations run smoothly and efficiently. This proactive approach to problem-solving not only saves time and resources but also reinforces stakeholder confidence in the organization's commitment to excellence and accountability. Moreover, internal audits facilitate continuous improvement by providing actionable insights and recommendations. This feedba...
Read more